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PDA高速数据采集分析系统应用指南――详尽解析质量管理及工业大数据来源

作者：刘伟铭著

出版社：电子工业出版社出版时间：2024-11-01

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PDA高速数据采集分析系统应用指南――详尽解析质量管理及工业大数据来源版权信息

ISBN：9787121491030
条形码：9787121491030 ; 978-7-121-49103-0
装帧：平装
册数：暂无
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所属分类：
计算机/网络
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数据库

PDA高速数据采集分析系统应用指南――详尽解析质量管理及工业大数据来源内容简介

本书系统地诠释工业PDA（Process Data Acquisition）高速数据采集分析系统的一般原理，结合丰富的插图，介绍该系统的功能、性能指标、安装使用方法；广视角地剖析该系统支持的PLC、硬件接口模块、数据总线类型；详细阐述完全开放的数据接口。本书共13 章，充分展示 PDA 高速数据采集分析系统架构、技术研发、应用策略，以及数据采集原理、编程技巧。其中涉及的相关系统，如长期趋势分析系统、开放式高频时序数据库、数据库系统及升迁工具、数字钢卷转换计算系统、数字钢卷快速搜索统计系统、设备诊断同步过采样系统、轧辊剥落预警及快停系统、辊道电流监测系统、高频高密高速数据平台等，具有重要的工程指导意义。

PDA高速数据采集分析系统应用指南――详尽解析质量管理及工业大数据来源目录

目录第1 章 PDA 高速数据采集分析系统概述 ····································································.1 1.1 解决的应用问题 ·························································································.2 1.2 应用领域 ··································································································.2 1.3 应用界面 ··································································································.2 1.4 主要功能特点 ····························································································.3 1.5 系统性能指标 ····························································································.5 1.6 支持的PLC、现场总线和厂商 ·······································································.6 1.7 典型网络拓扑图及解决方案 ··········································································.9 第2 章 PDA 高速数据采集分析系统的安装、卸载及维护 ··············································.11 2.1 原版Windows 的安装 ·················································································.11 2.2 Windows 设置 ···························································································.14 2.3 PDAServer 的安装 ······················································································.23 2.4 PDAClient（客户端系统）的安装和卸载 ·························································.28 2.5 其他子系统的安装及卸载 ············································································.28 2.6 系统维护 ·································································································.28 第3 章 PDA 高速数据采集分析系统之系统文件说明及系统组态 ·····································.30 3.1 系统文件说明 ···························································································.30 3.2 系统组态 ·································································································.43 3.3 PDA 服务器启动后自动进入数据采集状态 ······················································.49 3.4 PDA 服务器启动后自动进入在线监控状态 ······················································.50 3.5 PDA 接口模块的组态 ·················································································.50 第4 章 PDA 高速数据采集分析系统的数据采集及通信协议 ···········································.52 4.1 自动化总线和自动化通信协议分类 ································································.52 4.2 常用自动化通信协议 ··················································································.53 4.3 通过标准以太网UDP 通信协议采集数据 ·························································.55 4.4 通过标准以太网TCP 通信协议采集数据 ·························································.55 4.5 通过以太网高速定周期采集S7-400 PLC 控制器数据 ··········································.56 4.6 通过以太网高速定周期采集S7-300 PLC 控制器数据 ··········································.60 4.7 基于PROFINET 通信协议的数据采集方式 ······················································.61 4.8 通过以太网采集S7-400/S7-300/TDC/FM458 控制器数据 ·····································.72 4.9 通过pdaTools 工具调试S7 系列PLC 数据采集方式 ···········································.72 4.10 通过以太网采集S7-300/S7-400/TDC/FM458 符号表、变量表、DB 块中的数据 ······.81 4.11 通过ISO 协议采集S7-400 PLC 数据 ·····························································.81 4.12 通过标准以太网协议采集S7-300/S7-400 PLC 数据 ···········································.83 4.13 通过以太网采集西门子TDC 控制器数据 ·······················································.96 4.14 西门子S7-1500 PLC 数据采集方式 ·······························································.99 4.15 西门子S7-1200 PLC 数据采集方式 ·····························································.111 4.16 通过MPI 网络采集数据 ···········································································.111 4.17 通过PROFIBUS-DP 网络采集数据 ·····························································.113 4.18 内存映象网数据采集方式 ·········································································.118 4.19 CODESYS 编程软件中的PDA 通信程序开发 ················································.120 4.20 采集硬件接口模块数据 ············································································.121 4.21 西门子SIMOTION D 控制器的数据采集方式 ················································.126 4.22 基于以太网全局数据通信协议的数据采集方式 ··············································.132 4.23 基于Modbus 寄存器地址的数据采集方式 ····················································.138 4.24 基于Modbus TCP 内存块的数据采集方式 ····················································.140 4.25 基于Modbus TCP 寄存器地址的数据采集方式 ··············································.149 4.26 通过PROFIBUS-DP 网关方式采集FM458 数据 ·············································.149 4.27 通过CAN 总线采集数据 ··········································································.150 4.28 基于Ethernet/IP 通信协议的数据采集方式 ···················································.150 4.29 基于Ethernet/IP-backplate 通信协议的数据采集方式 ······································.155 4.30 基于Ethernet/IP-backplate block 通信协议的数据采集方式 ·······························.156 4.31 基于SRTP 通信协议的GE Fanuc 系列PLC 数据采集方式 ·······························.159 4.32 基于 SNPX 通信协议的GE Fanuc 系列PLC 数据采集方式 ······························.161 4.33 WAGO PLC 的数据采集方式 ·····································································.161 4.34 MOOG PLC 的数据采集方式 ·····································································.166 4.35 ABB PLC 的数据采集方式 ········································································.169 4.36 基于Beckhoff Ethernet 通信协议的数据采集方式 ···········································.171 4.37 基于Beckhoff Realtime Ethernet 通信协议的数据采集方式 ·······························.184 4.38 基于Beckhoff ADS 通信协议的数据采集方式 ···············································.189 4.39 基于EtherCAT 通信协议的数据采集方式 ·····················································.192 4.40 通过RS232/RS485 采集数据 ·····································································.197 4.41 基于OPC 通信协议的数据采集方式 ···························································.197 4.42 西门子辅传动S120 系列变频器的数据采集方式 ············································.212 4.43 西门子主传动SL150 系列变频器的数据采集方式 ··········································.227 4.44 贝加莱（B＆R）PLC 的数据采集方式 ·························································.233 4.45 基于三菱MC 通信协议的PLC 数据采集方式 ···············································.243 4.46 基于三菱MELSECT 通信协议的PLC 数据采集方式 ······································.246 4.47 基于UDP 通信协议的三菱Q 系列PLC 数据采集方式 ····································.249 4.48 基于DL/T645-2007 通信协议的智能电表数据采集方式 ···································.253 4.49 西门子S7-200 SMART 控制器数据采集方式 ·················································.254 4.50 汽车CAN 总线数据采集方式 ····································································.255 4.51 基于UDP 通信协议的阿尔斯通HPCi 系列控制器数据采集方式 ························.256 4.52 通过OPC UA 通信协议采集KEPServer 数据 ················································.257 4.53 通过OPC UA 通信协议采集西门子S7-1500 PLC 数据 ····································.260 4.54 主传动ACS6000 变频器的数据采集方式 ·····················································.262 4.55 采集PCI/PCIe 卡数据 ··············································································.263 4.56 通过TC-net 网络采集数据 ········································································.264 4.57 部分国产控制器的数据采集方式 ································································.266 4.58 其他数据采集方式 ··················································································.267 第5 章数据采集及在线监控 ·················································································.268 5.1 开始与停止采集数据 ················································································.268 5.2 采集逻辑信号 ·························································································.268 5.3 工具栏按钮和快捷键 ················································································.269 5.4 PDAServer 在线监控 ·················································································.271 5.5 PDAClient（客户端）在线监控 ···································································.272 5.6 多台PDA 服务器在线监控 ·········································································.273 5.7 开始与停止在线监控 ················································································.274 5.8 结束当前数据文件 ···················································································.274 5.9 在线修改组态信息而不重启PDAServer·························································.275 5.10 高速转发一个连接通道的全部数据 ······························································.275 5.11 高速转发选择的数据 ···············································································.276 5.12 系统文件目录设置建议 ············································································.278 第6 章历史数据查询及数据导出 ···········································································.279 6.1 打开一个数据文件 ···················································································.279 6.2 同时打开多个数据文件 ·············································································.279 6.3 通过快捷菜单打开数据文件 ·······································································.280 6.4 独立打开多个数据文件 ·············································································.281 6.5 打开以逗号分隔的数据文件 ·······································································.281 6.6 打开Excel 的csv 格式数据文件 ··································································.282 6.7 打开PDA 导出的Excel 的csv 格式数据文件 ··················································.283 6.8 打开实时Excel 的csv 格式数据文件 ····························································.284 6.9 打开第三方自定义格式数据文件 ·································································.285 6.10 创建并打开模拟数据文件 ·········································································.285 6.11 创建并打开第三方开放式不压缩数据文件 ····················································.286 6.12 打开数字示波器数据文件 ·········································································.286 6.13 按时间段导出分析数据 ············································································.287 6.14 导出所有分析数据 ··················································································.288 6.15 导出符合条件的分析数据 ·········································································.289 6.16 从打开的数据文件导出数据 ······································································.289 6.17 导出同比数据 ························································································.291 6.18 按日期范围合并秒级数据 ·········································································.291 第7 章分析功能使用说明 ····················································································.293 7.1 分析软件的窗口布局 ················································································.293 7.2 信号树的查找功能 ···················································································.293 7.3 创建、合并、移动、删除显示区 ·································································.294 7.4 调整显示区变量的位置 ·············································································.298 7.5 保存分析文件 ·························································································.303 7.6 打开分析文件 ·························································································.303 7.7 新建分析文件 ·························································································.304 7.8 定义逻辑信号 ·························································································.305 7.9 数据统计表格 ·························································································.306 7.10 曲线的多栏显示 ·····················································································.307 7.11 改变显示区底色和曲线颜色 ······································································.308 7.12 即指即查 ······························································································.309 7.13 双X 轴标记 ···························································································.310 7.14 动态Y 轴及双Y 轴标记 ···········································································.310 7.15 数字表 ·································································································.311 7.16 单个显示区曲线Y 轴自动定标 ···································································.312 7.17 所有曲线Y 轴自动定标 ············································································.313 7.18 所有曲线Y 轴自动定标功能选择 ································································.314 7.19 设置显示区Y 轴*大*小值 ······································································.315 7.20 频谱分析 ······························································································.316 7.21 能谱分析 ······························································································.317 7.22 X-Y 转换和对齐 ······················································································.318 7.23 数据拟合 ······························································································.319 7.24 三维曲面视图及曲面拟合 ·········································································.320 7.25 轴承油膜厚度的计算 ···············································································.321 7.26 轧机刚度的计算 ·····················································································.322 7.27 基于FIR、IIR 的数字滤波器设计 ·······························································.323 7.28 基于FFT 的数字滤波器设计 ·····································································.324 7.29 信号的平滑、微分分析 ············································································.324 7.30 毫秒级报警 ···························································································.325 7.31 添加多条曲线 ························································································.326 7.32 质量报表 ······························································································.327 7.33 轧机刚度跟踪报表 ··················································································.328 7.34 标注 ····································································································.331 7.35 专家系统 ······························································································.332 7.36 二维视图分析 ························································································.332 7.37 三维视图分析 ························································································.333 7.38 滚轮X 轴缩放 ·······················································································.333 7.39 X 轴趋势图平移 ·····················································································.334 7.40 滚轮X 轴趋势图平移 ··············································································.335 7.41 滚轮Y 轴缩放 ························································································.336 7.42 Y 轴趋势图平移 ·····················································································.336 7.43 调整视图高度 ························································································.337 7.44 视图导航 ······························································································.338 7.45 按条件对齐 ···························································································.338 7.46 设定时间长度 ························································································.339 7.47 设置无线串口模块参数 ············································································.340 7.48 设置2AI 串口模块参数 ············································································.340 7.49 设置FFT 参数 ·······················································································.341 7.50 同比分析 ······························································································.341 7.51 毫秒级同比分析及数据导出 ······································································.342 7.52 长时间段同比分析及数据导出 ···································································.343 7.53 曲线标注 ······························································································.344 7.54 大型液压缸性能测试 ···············································································.345 7.55 功率谱分析 ···························································································.352 7.56 在信号树中隐藏备用变量 ·········································································.354 7.57 FFT-频谱分析 ························································································.354 7.58 复制视图 ······························································································.355 7.59 同时复制视图和统计表格 ·········································································.356 7.60 查找数据 ······························································································.357 7.61 设备信号分组 ························································································.357 7.62 模拟量按位拆分 ·····················································································.359 7.63 搜索其他数据文件 ··················································································.359 7.64 啤酒厂的CO2 回收及产量预测分析 ····························································.360 7.65 设置字体及选择字符集 ············································································.361 7.66 语言选择 ······························································································.362 7.67 帮助 ····································································································.363 第8 章数据接口 ································································································.364 8.1 历史数据接口 ·························································································.364 8.2 秒级传输实时数据接口 ·············································································.378 8.3 毫秒级传输实时数据接口 ··········································································.392 8.4 视频同步分析应用接口 ·············································································.393 8.5 兼容第三方数据格式 ················································································.404 8.6 插件 ·····································································································.405 8.7 HMI 系统接口 ·························································································.414 8.8 质量管理系统及大数据接口 ·······································································.414 8.9 新的数据文件名接口 ················································································.416 8.10 ModbusTcp 接口 ·····················································································.416 8.11 MQTT 接口 ···························································································.417 8.12 WebSocket 接口······················································································.417 8.13 OPC UA 接口 ························································································.418 8.14 用于WinCC-PDA、FTView-PDA 和Web-PDA 的OCX 控件接口 ······················.421 第9 章 PDA 云――pdaCloud ················································································.425 9.1 发送实时数据到云端 ················································································.425 9.2 腾讯微云 ·······························································································.426 9.3 百度网盘 ·······························································································.428 9.4 微软OneDrive ·························································································.429 9.5 专用云 ··································································································.429 9.6 移动端App ····························································································.429 第10 章数字钢卷转换计算系统及全流程质量管理 ····················································.431 10.1 数字钢卷转换计算系统架构 ······································································.432 10.2 数字钢卷转换计算 ··················································································.432 10.3 计算流程 ······························································································.433 10.4 长度、时序和设备诊断数字钢卷 ································································.435 10.5 长度数字钢卷数据统计及降频 ···································································.436 10.6 时序数字钢卷数据统计及降频 ···································································.437 10.7 设备诊断数字钢卷的特征值统计及降频 ·······················································.438 10.8 对齐 ····································································································.441 10.9 实时数字钢卷计算 ··················································································.441 10.10 带钢性能指标预报 ················································································.442 10.11 数字钢卷各版本功能划分 ·······································································.442 10.12 数据分层分组 ······················································································.442 10.13 信号的搜索 ·························································································.447 10.14 热轧数字钢卷计算示例 ··········································································.447 10.15 数字钢卷 ····························································································.451 10.16 数字钢管 ····························································································.453 10.17 全流程质量管理 ···················································································.454 10.18 数字钢卷分析工具 ················································································.454 10.19 数字钢卷应用 ······················································································.458 第11 章数字钢卷快速搜索统计系统 ······································································.464 11.1 CFS 与传统系统的不同 ············································································.464 11.2 实施方案 ······························································································.465 11.3 切片指标的搜索统计 ···············································································.465 11.4 特殊特性识别 ························································································.467 11.5 特殊特性识别――指导应切除带钢位置 ·······················································.467 11.6 搜索下载主题切片原始数据 ······································································.468 第12 章 PDA 子系统 ··························································································.469 12.1 长期趋势分析系统 ··················································································.469 12.2 开放式高频时序数据库HDServer ·······························································.472 12.3 数据库升迁工具及大数据BigOffice ····························································.481 12.4 设备诊断同步过采样系统 ·········································································.485 12.5 轧辊剥落预警及快停系统 ·········································································.487 12.6 辊道电流监测系统 ··················································································.488 12.7 高频高密高速数据平台的构建 ···································································.490 第13 章应用案例分析 ························································································.492 13.1 某热轧厂平整机高速数据采集 ···································································.493 13.2 基于IGBT 柔性直流斩波电源的绿色智能超级电弧炉高速数据采集 ···················.493 13.3 某钢厂特厚板坯（铸坯）连铸机结晶器液压振动高速数据采集 ························.494 13.4 某热轧控制系统高速数据采集 ···································································.495 13.5 气力输送系统高速数据采集 ······································································.496 13.6 某机组作业时间统计报表 ·········································································.496 13.7 钢管轧制高速数据采集 ············································································.497 13.8 电能管理系统高速数据采集 ······································································.498 13.9 其他数据采集系统的改造 ·········································································.500 13.10 某铁路站与铁路局之间的数据远传 ···························································.500 13.11 动态运行记录及抄表系统高速数据采集 ·····················································.501 13.12 无人机车及智能铁水运输系统高速数据采集 ···············································.501 13.13 全天候码头少人化管理 ··········································································.502 13.14 电液伺服控制系统高速数据采集 ······························································.503 13.15 汽车监控系统高速数据采集 ····································································.504 13.16 某啤酒厂高速数据采集及点图分析 ···························································.505 13.17 统计过程控制指标计算 ··········································································.506

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