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1 INTRODUCTION
1.1 Material Removal Processes
1.2 Types of Machine Tools
2 METAL CUTTING
2.1 Chip Formation
2.2 Shear Zone
2.3 Orthogonal Cutting
2.4 Shear Angle and Its Relevance
2.5 Cutting Tool Materials
2.6 Thermal Aspects
2.7 Tool Wear and Tool Life
2.8 Suface Finish
2.9 Cutting Fluids
2.10 Empirical and Analytical Determination of Cutting Forces
2.11 Economics
References
Review Questions
Problems
3 MACHINE TOOLS
3.1 Classification of Machine Tools
3.2 Generation and Forming
3.3 Methoods of Generating Surfaces
3.4 Accuracy and Finish Achievable
3.5 Basic Elements of Machine Tools
3.6 Support Structures
3.7 Guideways
3.8 General Work Holding Methods
Review Questions
4 CENTRE LATHE
4.1 Introduction
4.2 Constructional Features of a Centre Lathe
4.3 Aise for Support and Location
4.4 Ctuuing Tools
4.5 Operations Performed in a Centre Lathe
4.6 Taper Turning Methods
4.7 Thread Cutting Methods
4.8 Special Attachments
4.9 Machining Time and Power Estimation
4.10 Typical Set-ups
Review Questions
Problems
5 SPECIAL PURPOSE LATHES
5.1 Limitations of a Centre Lathe
5.2 Capstan and Turret Lathes
5.3 Automatic Lathes
5.4 Tooling Layout and CAM Design for Automatic Lathes
6 RECIPROCATING MACHINE TOOLS
6.1 Shapter
6.2 Planer
6.3 Slotter
Review Questions
Problems
7 MILLING
8 HOLE MAKING OPERATIONS
9 ABRASIVE PROCESSES
10 OTHER MACHINE TOOLS
11 UNCONVENTIONAL MACHINING PROCESSES
12 MACHINE TOOL TESTING
13 DESIGNING FOR MACHINING
14 PROCESS PLANNING
15 METROLOGY
16 NUMERICAL CONTROL OF MACHINE TOOLS
Bibliography
Index
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